The Lost Art of Tick-Sticking, or How to Install an Airstream Sub-Floor

Our Airstream is far from square. In fact she is one curvaceous lady! So how to make sure we cut our expensive marine-grade plywood sub-floor into the exact shape we need it? This is how we discovered the Lost Art of Tick-Sticking. If you haven't noticed, J is a very resourceful guy, and he read about this process and quickly employed it for our curvy floor-cutting needs. A simple explanation of tick-sticking is something like this: Clamp a scrap piece of wood with cardboard securely taped to it in the center of the section of floor we needed to cut. The straight edge of the plywood needed to line up right where we wanted our sub-floor to be. Then, using a designated "tick-stick" that was uniquely angled at both ends, we went around the c-channel of the trailer, pointing one end of the stick where the floor would meet the wall, and tracing the other end of the stick with a pencil on the cardboard. 

When we were sure we had made a lot of contact points (think connect-the-dots), we unclamped our tick-stick board and took it out to our 4'x8' new plywood. Then we went about re-aligning the same designated tick-stick in those tracings on the cardboard and making dots on the plywood at the end where the tick-stick pointed.

This made a long series of dots in the shape of our curvy trailer and all that was left to do was connect them and cut out the shape!

Fortunately, J found this jigsaw for $4 at our local consignment store. It's what I call "trailer-sized" and it might just be the same vintage as our Airstream!

Slow and steady cutting!

Of course, nothing related to working on Blue Moon has come easily so far, so it should have come as no surprise that installing our sub-floor would be no different. Our freshly-cut floor just did not want to go under those c-channels. And here's why: when Airstreams were (and still are) manufactured, they are built frame first, then floor, then the whole shell is placed on top of the frame, effectively sandwiching the floor with bolts between the shell and the frame. When we ripped out our old floor, the shell basically sank back onto the frame. Amazingly, J had the idea of using his car jack to literally lift the shell back up again (not sketchy at all...haha) to help us get the plywood under those channels. 

It took some serious wiggling and hammering to get that first piece in. We would soon learn that all six floor sections would each take their own amount of hammering and frustration.

Needless to say, we were more than a little excited to be able to lie down on our first piece of floor :) You may be wondering about our lack of insulation in the floor. Our initial plan was to put in rigid-foam insulation beneath the sub-floor. After a lot of research and planning for the install, we weighed our options and decided it wasn't worth it for us. There's going to be a lot of stuff on top of our floor that will help naturally insulate anyway, and we live in a relatively mild climate. Anyway, it saved us a lot of work (and $$)!

So, while this may be a long post, here's how the rest of the floor install went... 

There was a lot of freaking out about constantly jacking up the trailer shell and trying to not pop any rivets or make the sky come tumbling down on us.

There were amazing celebratory moments like these when we said "oh! we are half way there!"

I did my fair share of "holding down the fort."

Maggie went in the trailer for the first time EVER and is now super-protective of it :) Up until now she has completely avoided coming inside, which is probably for the best because they don't make doggy respirators.

Wohoo, you can walk around in Blue Moon! Here's Jacob using special screws and bolts to bolt the sub-floor to the steel frame.

A lot of tools, curse words, and about a thousand hammer-whacks later, there is a floor.

We were all pretty beat, so I took the boys out for foodsy and much-needed white russians when it was all over. It took nearly six days to install our floor (we had planned on three), and then we took off for Austin, TX for my girlfriend's wedding. We left Michael with the dogs (and wine).

Airstream Wednesdays

We wouldn't get anything done if it were not for Airstream Wednesdays. We started this weekly event sometime back in November, and many a great things have been accomplished in Blue Moon on this mid-week-day! It all started as our island winter set in last year, we convinced a solitary friend -Michael- to stay on past summer and try out the colder months with us. Desperate to keep him here (to entertain us), we decided on a weekly dinner and Airstream work-night. And so was born Airstream Wednesdays. Michael has been enormously helpful in this project. He is faithfully here every week to take part in the most un-enjoyable tasks, from stripping toxic paint, grinding rust off the frame, painting the frame, and drilling out hundreds of rivets. We would be lost without him! Sure, there are times when Airstream Wednesdays have turned into just Wednesdays, and we skip working on Blue Moon entirely and go straight to dinner and drinks, but as friends, we all agree not to feel guilty about those weeks. And our group is growing! About a month ago we acquired a new Airstream-Wednesday-participant, Morgan, who adds massive amounts of fun to our evenings! She works with me and now lives on the island full-time. As tonight is an Airstream Wednesday, the four of us are roasting a whole chicken, making bruschetta, and having the appropriate accompanying beverages (wine, margs, whiskey gingers??). Oh yes, and we will also attempt to finish reinforcing the trailer's frame and weatherstrip Blue Moon's door...maybe.

Michael also likes our dogs, which we are forever grateful for because he is an awesome dog-sitter!

Michael in False Bay with the pups. I stole all of these photos from his facebook page - hope he doesn't mind!

Michael and his lovely lady, Kira, who lives in Portland but is also being recruited to live on our island :)

The four of us dressed up for Island Prom (aka New Year's Eve)!

Scrub-a-dub-some-Grub

Our airstream has been planted in our driveway for going on 5 months now, becoming one with the island winter...literally. It has been growing moss and other green things on it and probably has been for the many years it was parked in someone else's driveway before we owned it. So a sunny day got me out scrubbing (while J was busy patching the belly pan)! Very satisfyingly, the nastiness came off with simple soap and warm water. And now when our neighbors drive by they won't cringe at a green-tinted airstream!

Before

Scrub!

Ahhh, no more gross airstream ecosystem

And as my reward, a sunny walk in False Bay with the puppies.